Murfin Gilashin Fushiƙara zama sananne a kasuwa saboda ƙarfin ƙarfin su, juriya da yanayin aminci. Fahimtar tsarinsa mai rikitarwa na iya ba da haske mai mahimmanci game da matakan da suka dace wajen ƙirƙirar waɗannan na'urorin haɗi na kayan dafa abinci. Wannan labarin yana da nufin yin cikakken bayani game da cikakken tsarin samar da gilashin gilashin gilashi, yana bayyana kowane mataki da mahimmancinsa don tabbatar da inganci da amincin samfurin ƙarshe.
Mataki 1: Zaɓin Gilashin da Yankan
Samar da murfin gilashin mai zafi yana farawa tare da zaɓi mai kyau na gilashin gilashi masu kyau. Ana bincika waɗannan fafutoci sosai don dalilai kamar kauri, tsabta da daidaito. Masu kera suna nufin samo gilashin daga mashahuran masu kaya don tabbatar da mafi girman inganci. Da zarar an sami takardar gilashin, an yi shi ne ta al'ada zuwa girman da ake so da siffar da ake so ta amfani da madaidaicin dabarun yankan kamar lu'u-lu'u ko yankan Laser.
Mataki 2: Gilashin Gilashin da Niƙa
Bayan yanke takardar gilashin a cikin siffar da ake so, kula da hankali na musamman ga gefuna don kawar da duk wani gefuna mai kaifi ko jage. Edging wani muhimmin mataki ne a cikin murfin gilashin da aka yi da wuta, saboda ba wai kawai yana ƙara tsaro na gilashin murfin ba amma yana taimakawa wajen bunkasa kayan ado. Bayan aiwatar da gefuna, gilashin na iya yin aikin niƙa don ƙara daidaita siffarsa da tabbatar da daidaiton kauri a ko'ina.
Mataki na 3: Tsabtace Gilashin da bushewa
Don shirya gilashin don tsarin zafin jiki na gaba, dole ne a tsaftace shi da kyau don cire duk wani ƙazanta ko gurɓatawa. Tsaftace gilashin gilashin da kyau ta amfani da haɗin haɗin sinadarai da ruwa don tabbatar da cewa ba su da wani rago ko ƙura. Gilashin ya bi ta hanyar bushewa don cire duk danshi, yawanci ta amfani da iska mai zafi ko wasu hanyoyin bushewa masu inganci.
Mataki na 4: Gilashin zafin jiki
Zuciyar samar da tsari shine mataki na tempering, wanda ya ba dagilashin murfi(Universal Pan Murfin） ƙarfinsu da aka sani da ƙarfi. Tsaftace da busassun fatunan gilashi ana ɗora su a hankali a cikin tanderun zafin jiki don maganin zafi. A wannan mataki, gilashin yana zafi sosai zuwa yanayin zafi na 600 zuwa 700 digiri. Wannan zafi mai zafi yana sassauta gilashin, yana mai da shi sosai malleable kuma mai yiwuwa ga canje-canjen da ake bukata don ƙarfafa kaddarorin. Za a iya siffata gilashin don samar da murfi na gilashin mai lanƙwasa ko murfi na gilashin lebur.
Mataki na 5: Saurin sanyaya da Quenching
Bayan isa ga zafin da ake so, gilashin yana da sauri sanyaya ta hanyar da ake kira quenching. A cikin tsarin sarrafawa, ana hura iska da sauri kuma a ko'ina a saman gilashin, yana rage zafinsa sosai. Wannan saurin sanyayawar yana haifar da matsananciyar damuwa a cikin manyan yadudduka na gilashin, yayin da ainihin gilashin ke cikin tashin hankali. Aiwatar da waɗannan rundunonin adawa suna ƙarfafa ƙarfin gilashin gaba ɗaya, yana sa ya zama ƙasa da raguwa kuma yana iya jurewa babban tasiri da damuwa na thermal.
Mataki 6: Dubawa da Marufi
Bayan tsarin zafin jiki, ana amfani da matakan sarrafa inganci don kimanta murfin gilashin mai zafi don lahani. Kwararren mai fasaha yana yin cikakken bincike don gano lahani masu yuwuwa kamar tabo, tsagewa ko rashin daidaituwa. Sai kawai manyan da suka wuce waɗannan ƙwaƙƙwaran ingancin cak ɗin suna zuwa matakin marufi, inda aka cika su a hankali don tabbatar da amintaccen jigilar su da ajiyar su.
Mataki na 7: Tabbacin inganci
Bayan matakin dubawa da marufi, masana'antun na iya zaɓar aiwatar da ƙarin matakan ƙarewa don ƙara haɓaka bayyanar da ayyuka na murfi na gilashin. Waɗannan matakan na iya haɗawa da dabaru kamar fashewar yashi, etching, ko aikace-aikacen sutura na musamman akan saman gilashin. Sandblasting na iya haifar da ƙarewar sanyi ko rubutu, ƙara kyakkyawar taɓawa ga murfi, yayin da etching na iya ƙirƙirar ƙira ko ƙira. Hakanan za'a iya amfani da sutura na musamman, irin su suturar da ba ta da tsayi ko kuma ta hana, don inganta amfanin murfi da tsawon rai. Bugu da ƙari, tabbatar da ingancin ya kasance babban fifiko a duk tsawon aikin samarwa. Masu sana'a suna gudanar da gwaji mai gudana don tabbatar da daidaito da aminci a cikin murfin gilashin ƙarshe. Waɗannan gwaje-gwajen na iya haɗawa da tantance juriyar tasiri, juriyar girgiza zafi, da juriya na sinadarai don tabbatar da cewa murfi na iya jure yanayi iri-iri da yanayin amfani. Duk wani ƙetare ko rashin lahani da aka gano yayin gwaji yana haifar da ƙarin gyare-gyare da gyare-gyare a cikin tsarin samarwa, yana tabbatar da cewa mafi kyawun murfin gilashin mai zafin gaske kawai ya isa ga masu amfani.
A ƙarshe, aikin samar da murfin gilashin mai zafi yana da ƙwarewa na injiniya da fasaha. Fara daga zaɓin gilashi da yankan, ta hanyar ƙwanƙwasa, niƙa, wankewa da bushewa, kowane mataki yana da mahimmanci don samun murfin gilashi tare da kyakkyawan juriya da juriya mai zafi. Tsarin zafin jiki ya ƙunshi dumama zafi da saurin sanyaya don ba murfin ƙarfin da ake buƙata da halayen aminci. Ta hanyar tsauraran matakan kula da inganci, ana kera murfin gilashin da aka ƙera zuwa mafi girman matsayin masana'antu don samarwa masu amfani da amintattun hanyoyin dafa abinci.
Lokacin aikawa: Satumba-14-2023